Manufacturer of Pharmaceutical Machinery, Cosmetics Machinery, Chemical Machinery, Pesticide Machinery for Industries Use from Geberix Consultants and Engineers, India.
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Offers Pharmaceutical Machinery, Cosmetics Machinery as well as Food Industry, Cosmetic Industry, Ayurvedic Industry Equipments from pharmamachinery India. Manufacturer and Exporter of Pharmaceutical Machinery and Packaging Machineries by Geberix Consultants in Mumbai, India. Machines for Pharmaceutical Industry, Chemical Industry, Food Industry, Cosmetic Industry, Ayurvedic and Herbal Industry from Geberix Consultants in india. We Export Pharmaceutical Machinery, Cosmetics Machinery, Chemical Machinery, Pesticide Machinery As Well As Chemical Industry, Food Industry in India. Clientele of Geberix Consultants as Chemical Industry, Food Industry, Cosmetic Industry, Ayurvedic Industry. Manufacturer, Exporter Pharmaceutical Machinery by Geberix Consultants and Engineers, India Contact Geberix Consultants for Machinery of Pharmaceutical and Pharmaceutical Industry in India. E mail if Interested for Pharmaceutical Machinery in India.
 

Ointment Section - Cosmetic Machine

Ointment : Ointment / cream manufacturing plant

Ointment Manufacturing Plant, Cream Manufacturing Plant

 

A. WAX/OIL PHASE & WATER VESSEL SPECIFICATIONS

Material of construction:

Shell 4 mm thk S.S. 316
Top Flange 16 MM THK RING S.S. 316
Top Lid Loose Type in two pieces 16 swg S.S. 316. or top dished as per clients requirement.
Jacket S.S. 304. 6 mm thk with spiral stiffeners
Insulation 50 mm thk glaswool cladded with with S.S 304 with 16 Swg Welded.
Conections 25 NB, bottom valve, Jacket : Steam Inlet , condensate outlet, Jacket Drain with plug, Water Inlet is provided.
Legs 40 NB, Heavy Guage S.S. pipe S.S.304. 4 nos.
Sensor PT-100 for Digital Indicator.
Jacket Pressure 3.5 Kgs.cm.sq working.
Stirrer Suitable H.P. /960 R.P.M /440V/TEFC mounted on side or from the bottom of wax vessel & Water vessel. Agitator will be propeller type
Finish Internal and all contact parts buffed to 240 grit mirror finish and external bufed to 150 grit matt finish.

B) MANUFACTURING VESSEL

Material of construction :

Shell 6 mm S.S. 316.
Bottom Hemispherical 6 mm S.S. 316
Top Dish Type 6 mm Thick S.S. 316.
Flanges 16 mm thick S.S. 316
Jacket 6 mm thk SS. 304 with spiral patten Stiffeners . cladded with 16 swg S.S 304 welded.
Gasket silicon fitted in groove.
Insulation 50 mm Thick Glasswool with 16 swg S.S. 304 cladding welded.
Legs 3 nos S.S. pipe heavy guage.
Connection Light Glass, Sight glass, Wax inlet, Water Inlet
Nozzels Vacuum Manifold with Vacuum Gauge, Vacuum Nozzle and vent Valve, product outlet , bottom full bore ball valve S.S. 316.Jacket steam inlet, condensate outlet, Drain Plug, Cooling water inlet, Cooling Water Outlet, Manifold with safety valve, Pressure gauge etc.
Bottom Clearance 500 mm from ground level to valve or as required.
Agitator Anchor type S.S. 316 . driven by suitable HP dual rpm motor coupled with gear box.
Bearing Housing Angular Roller Bearing 2 Nos Mounted on a Lantern support caldded with S.S. 304 sheet. S.S. 304 guard is provided.
Homoginizer Bottom Entry High speed Emulsifier of suitable H.P. /440V/1440 RPM/TEFC Motor.
Shaft Seal Mechanical Seal with cooling Arrangement mounted on a conical portion.
Sensor PT-100 type will be provided.

C) PRODUCT PIPE LINE :

Pipe line will cover the following :

1) Water phase vessel to Mixing vessel thru pump
2) Wax phase vessel to Mixing Vessel thru pump & conical filter
3) Mixing Vessel for re-circulation
4) Mixing vessel to Storage Vessel through lobe pump.
5) Storage vessel to hopper of filling machine through transfer pump.

All pipe are seamless & electropolished from inside and outside. Fittings are DIN standard with silicon gasket.

D) ELECTRIC CONTROL PANEL :

It shall consist of
a Main isolator
b DOL starter for Anchor drive
c DOL starter for HSE motor
d Machine light switch for main Mixing Vessel
e Electrical Digital temperature indicator for all vessel
f. Fuses for all motors
g. Ammeter for anchor and HSE motors
h. Indicating lamps for main ON & OFF with selector switch.
i. DOL starters for propeller agitators of Wax & water Phase vessels
j. DOL Starters for all the pumps

E) PUMPS:

CENTRIFUGAL PUMP
Rate : 400 Ltrs/Hr
MOC : SS 316Q
Inlet & Outlet : DIN fitting with T connection at inlet & outlet
Above pump is used to transfer wax & water to the main mixing tank.

BUMP PUMP :
Above pump is used to recirculate final mixed cream for intense mixing & to transfer finished cream from Mixing vessel to storage vessel. Other details are as below.
1) Type : Twin BUMP
2) Design : Sanitary
3) Drive : suitable HP, 200 RPM gearbox & motor
4) Seal : Teflon bush
5) Mounting : Trolley mounted , MOC – SS304Q
6) Inlet & outlet : DIN fittings / triclover at inlet & outlet.
7) MOC : SS 316Q for contact parts

TRANSFER PUMP – RECIPROCATING TYPE, POSITIVE DISPLACEMENT & METERING TYPE
Above pump is used to transfer CREAM/OINTMENT from storage vessel to hopper of filling machine.

a) Type : Reciprocating Plunger type
b) Capacity : 1000 LtR./Hr
c) Drive : suitable HP, 1440 RPM
d) Head : 2.5 Mtr.
e) Mounting : Trolley mounted , MOC – SS304Q

The above pump doses metered quantity of cream into the hopper of filling machine which suits filling rate of filling machine. There is control feed back system between Filling machine & pump .

VACUUM PUMP :
Above pump is suitable HP & capacity depending on the capacity of the ointment plant vessel . watering / oilring type with silencer & non return valve.

F) STORAGE TANK:

The vessel shall be in SS 316Q having cylindrical conical bottom. The vessel will be provided with 40mm ball valve. Shell portion will be flanged from top & bolted to top dish with gasket in bet-ween. All joints are fusion free argon arc welded & inside mirror finished.
The vessel will be supported by 4 nos. cladded ‘C' class 3” pipe and to maintain 450mm ground clearance. Vessel has 50mm inlet nozzle for finished product entry & vent.

G) WORKING PLATFORM :

This platform will cover both tanks & with AL dimpled plate and SS counter sunk screw. SS 304 Q railing on either side. There is provision of steps on either side.


Note: Dimensions & Technical Details are subject to change as per customers' requirement without any further notice.

Ointment : Planetary Mixer VJHSE Model

GENERAL SPECIFICATIONS :

S.S. 316 cylindrical bowl with torrispherical dished bottom with inside surface polished to smooth finish. SS Jacket on cylindrical and torrispherical area, to operate on 1 kg/cm2 steam pressure. Complete with steam inlet outlet and cold water inlet and outlet connections with standard fitting like pressure gauge, vent clock, release valve and drain.  Bowl will be insulated and covered with 304 material to prevent the heat loss.

Bowl fitted with 3 Nos. of castor wheels, two fixed and one swivel type. Suitable locking lugs for fixing bowl to the machine.

TOP DISH

SS top dish for covering the bowl with SS flange having groove for fixing up the sealing gasket.

Necessary connections with serrated nozzles provided for connecting flexible
pipes for vacuum application. Light and sight glasses suitably provided.

AGITATION ASSEMBLY
2 Nos of SS open type beaters.
1No SS scrapper fitted with PTEF strip on both sides.

1 no centrally located high-speed emulsifier.


DRIVE MECHANISM FOR AGITATION ASSEMBLY

Suitable  HP 1440/2880 RPM dual speed TEFC motor to work on 415 V, 3 Phase, 50CS / AC supply line. Suitable worm reduction gear box coupled by means of belt and pulley arrangement for beaters. Both motor and gear box mounted on MS plate. Suitable  HP/1440RPM RPM/ TEFC motor to work on 415V, 3Phase AC supply line for high shear emulsifier.

Epicyclic gear train arrangement to achieve the planetary and beater RPM.

Planetary   -      18 and 36 approx.
Beater       -      54 and 108 approx.

Cast iron sliding sleeve fitted with MS gussets and top plate for mounting above items.

MAIN BODY

MS Column with flange mounted on stool base. -

2 Nos limit switches provide at upper and lower limits of the column to control the traverse of sleeve.

 

LIFTING ARRANGEMENT FOR THE DRIVE ASSEMBLY

  • 1./2HP, 1440 RPM, motor working on 415 V, 3 Phase 50 CS/AC supply line.

  • Worm reduction gearbox coupled to the motor through belt and pulley arrangement.

  • MS stool for mounting the reduction gear Unit.

  • Lead screw and guide bar to guide up and down traverse of the drive assembly.

We can also make arrangement to supply you Hydraulic Lifting system with  extra cost.

** NOTE: In 20 ltrs & 50 ltrs models only manual lifting or Hydraulic lifting will be provided.

ELECTRICAL CONTROL PANEL

Main Isolator
3 PH Indication

MAIN MOTOR:  Dual speed starter:

  1. Back up fuse protection

  2. SLOW/FAST, SHORT Contactors with interlocking relay

  3. O/L with single phasing protection  relays for SLOW & FAST speed

  4. SLOW/FAST Luminous Green push buttons

  5. `OFF’ Red push buttons

  6. Amp meter to read main motor current

LIFT MOTOR:

  1. Back up fuse protection

  2. REV/FOR Contactor

  3. O/L with single phasing protection relay

  4. `OFF’ Red push button

  5. Back up fuse protection

  6. Contactor

  7. `ON’  green  luminous push buttons

 

  • Process Digital Timer (0-99 min)

  • Hooter       : Process time completion warning

  • Emergency `OFF’ push button for de-energising the panel in emergency

 All S.S.  parts polished to smooth surface. All M.S. Parts painted with smooth colour finish.

 

IN GMP MODEL: All S.S. parts polished to smooth surface. All M.S. Parts will be cladded with S.S. no painting will be seen from outside.

 

OPTIONALS:

  1. PLC                                                                                 

  2. A. C VARIABLE DRIVE FOR MAIN MOTOR                                                           

    • you can vary the speed from 0 to 100RPM or more as per your requirement

    • Your motor life will increase because of Uniform current communication

    • Mixing will be better.

    • Voltage fluctuation will not affect the same.

  3. HYDRAULIC LIFTING ARRANGEMENT
TECHNICAL SPECIFICATIONS
MODEL PLM 20 VJHSE PLM 50 VJHSE PLM 100 VJHSE PLM 200VJHSE PLM 350VJHSE
Gross Capacity 25 ltrs 65ltrs 110ltrs 220ltrs 380ltrs
Main Motor HP 1 HP 2 HP 5 HP 5 HP 10HP
Emulsifier  HP 0.5 HP 1 HP 2 HP 3 HP 5 HP
Lifting Motor HP MANUAL/ HYDRAULIC MANUAL/ HYDRAULIC 1HP 1.5 HP 2 HP


Note: Dimensions & Technical Details are subject to change as per customers' requirement without any further notice.


All of the above also Available in Semi Automatic Models
 
TOP
Offers Pharmaceutical Machinery, Cosmetics Machinery as well as Food Industry, Cosmetic Industry, Ayurvedic Industry Equipments from pharmamachinery India. Manufacturer and Exporter of Pharmaceutical Machinery and Packaging Machineries by Geberix Consultants in Mumbai, India. Machines for Pharmaceutical Industry, Chemical Industry, Food Industry, Cosmetic Industry, Ayurvedic and Herbal Industry from Geberix Consultants in india. We Export Pharmaceutical Machinery, Cosmetics Machinery, Chemical Machinery, Pesticide Machinery As Well As Chemical Industry, Food Industry in India. Clientele of Geberix Consultants as Chemical Industry, Food Industry, Cosmetic Industry, Ayurvedic Industry. Manufacturer, Exporter Pharmaceutical Machinery by Geberix Consultants and Engineers, India Contact Geberix Consultants for Machinery of Pharmaceutical and Pharmaceutical Industry in India. E mail if Interested for Pharmaceutical Machinery in India.
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